sichuan gaoda technology co., ltd. in the field of pulp and paper intelligent paper production line classic case-j9九游国际真人

position: home> pulp and papermaking industry
industry
classification
smart manhole cover
  • case 1
    wuhan golden phoenix paper co., ltd
    annual output of 300,000 tons of corrugated paper project
    background

    > wuhan golden phoenix paper is an entity enterprise specializing in the production of industrial packaging paper, currently has two production bases in wuhan city and xiao gan city, can provide from 60g/㎡ to 170g/㎡ high-strength corrugated base paper full specifications, a full range of products, is the largest professional manufacturer of "high-strength corrugated base paper" subdivision products in china.

    > the project contains one pulping line and two paper process line (7a, 7b)

    > we also provide a complete dcs control system for the other production lines for this corporate.

    ● wuhan jinkou base phase i (paper machine line no.1)

    ● wuhan jinkou base phase ii (paper machine line no.2)

    ● wuhan jinkou base phase iii (paper machine line no.3 and no.5)

    ● xiaogan base phase i (paper machine line no.6)

    ● xiaogan base phase ii (paper machine line no.7 and no.8)

    wisdom papermaking, wisdom manhole cover
    • ● io point: 3560
    • ● simatic pcs7 v8.0
    • ● cpu: 3 sets of 414-3pn
    • ● 27 et200sp control stations
    pulping and papermaking
    • ● optical fiber ring network to improve system reliability
    • ● automation control system base on profinet protocal
    paper making
    • ● concise and convenient operation, high automaticity, lower labor costs and work intensity, and increase the production efficiency and improve the product quality stability.
    • ● fault traceability greatly reduces the maintenance difficulty and improves the speed of problem processing.
    analog input/output module profinet gateway
  • case 2
    sichuan fengsheng paper technology co., ltd.,
    180,000 tons/year household paper project
    backgroud

    > sichuan fengsheng paper technology co., ltd., founded in 1999, is the pioneer of the bamboo forestry-pulp-paper integration in southwest china. the leading products are as follow: bleached and natural color bamboo pulp paper, bleached and natural color bamboo household paper, hillside brand facial tissue, jumbo roll, pocket facial tissue, kitchen paper towel and other finished products.


    > project size:

    ● phase i is two pulp lines and four crescentiform tissue machines. control point: 2560.

    ● phase ii is one pulp line and four crescentiform tissue machines. control point: 2070.

    ● phase iii is one pulp line and six crescentiform tissue machines. control point: 3000.


    application of io module in pulp and paper industry
    • ● simatic pcs7 v8.0
    • ● siemens scalance switch
    • ● cpu 416-2dp et 200m
    • ● ai and ao with isolators, di and do with intermediate relays
    smart manhole cover
    • ● dcs gcs electrical drive
    • ● c/s architecture
    intelligent manhole cover management system
    • ● the automatic production with efficiency, flexibility and stability
    • ● use server cluster. monitor the process data in the real time.
    smart manhole cover sensor the application of plc digital output module
  • case 3
    xinxiang xinya paper group co., ltd.,
    annual output of 20w tons of coated paperboard prject.
    background

    > xinxiang xinya paper group co., ltd., is an enterprise group mainly engaged in pulp and papermaking, integrating heat and power cogeneration, pharmaceutical and chemical engineering, logistics and trade, machinery manufacturing, forest base development and environmental protection. it is the leading enterprise in the papermaking industry in henan province.

    > this project contains one coated paperboard.

    > provide them with dcs mcs configuration and control solutions.

    io module application in dcs
    • ● i/o point:11052
    • ● simatic pcs7 v9.0
    • ● i/o control station:80 pcs
    • ● cpu 410-5h et 200sp
    • ● dcs mcs cabinet:40 pcs
    infrared component sensor
    • ● server redundancy configuration to improve system reliability.
    • ● cpu s7-400 communicates directly to wincc via pn interface and system integration.
    • ● the super large dcs project with over 1w control points is perfectly finished by using exclusive gaoda project liabrary.
    sensor
    • ● the full integration of the dcs and the mcs reduces the personnel required to operate the mcs on site. high automaticity improves the stability of product line and product quality.
    • ● all mcs parameters enter the system, which sharpen the operation, parameter visibility, and data recording.
    remote terminal unit rtus intelligent manhole cover and intelligent manhole cover management system
  • case 4
    weihai longgang paper co., ltd.,
    pm2 5600/700 testliner/ the general contract of high corrugated paper dcs and drive system
    background

    > weihai longgang paper co., ltd., ,one of the top ten industrial investment projects in weihai city in 2019,is important industrial packaging supporting factory in jiaodong area, china.

    > pm1 dcs project, providing by gaoda, is smoothly operating more than six years.

    > under this cooperate foundation, we provide user with complete dcs control system and drive system, which annual output of 300,000 tons of pulp and papermaking, for pm2 project.

    io module in paper industry
    • ● i/o point: 3,300
    • ● simatic pcs7 v9.0
    • ● i/o station:16 pcs
    • ● cpu 414-3pn/dp et 200sp
    • ● 12-pluse dc bus drive
    • ● s120 g120 et200sp
    x-ray sensor
    • ● the application of the first set of domestic self-developed 12-pluse dc rectification in the paper industry.
    • ● cpu s7-300 / 400 / 1200 / 1500 communicates directly to wincc via pn/dp interface and system integration.
    • ● provide 12.8 million yuan of financial loans for enterprises by siemens' financial policy, thus solving the urgent need of capital funds for customers.
    x-ray sensor and smart manhole cover management system
    • ● to become the largest waste paper recycling project in jiaodong area, sharpen the corporate competitive edge.
    • ● to be weihai urban circular economy model project in 2019, which makes a great contribution in environmental protection field.
    profinet remote i/o module the use of io modules
  • case 5
    rizhao huatai paper co., ltd.
    the occ pulp line and papermaking project of rizhao haiyou chemical pulp and paper base.
    background

    > rizhao huatai paper co., ltd. is a subsidiary of huatai. founded in 1969, it is a large-scale papermaking enterprise integrating pulp, paper and paper processing. the rizhao huatai chemical pulp and paper project, which is a encourage investment project by the national industrial policy, is started construction on haiyou economic development zone, rizhao city, shandong province. sichuan gaoda sci&tech provides a complete set of dcs proposal, supply, commissioning and service.


    wisdom papermaking and wisdom manhole cover
    • ● i/o point: over 20,000
    • ● simatic pcs7 v9.0
    • ● i/o control station: more than 100 pcs
    • ● cpu 410-5 et 200sp
    • ● the client/server (c/s) architecture
    dcs system for pulp and paper making
    • ● during competing with the peers, with communicating efficiently, understanding customer's needs, and under the cooperation and collaboration of departments, our technical proposal won a high recognition by customer, because the siemens hardware and software systems possess reliability, stability, and usability, and we also have the mature experiences in using siemens pcs7 system, full range automation solutions.
    • ● to strenth the engineering ability in project layout, engineering, installation, commissioning, training, operate, and maintenance, gaoda will do our best to make this project become a pattern in the field and create more value for our clients.
    mcs system vehicle moisture detection system
  • case 6
    yueyang forest & paper co., ltd.
    pm6 & pm7 control system and apmp control system
    backgroud

    > yueyang forest & paper co., ltd., subsidiary of china paper investment co., ltd., is the only one forestry-pulp-paper integration as the main business of national enterprise defined by sasac, and is the first sasac’construction specification board and asset management pilot enterprise. from the founding of 1956 to 60 years of enterprise through the ups and downs of the future direction of development, it has developed into a listed company with total assets of 21.5 billion yuan, annual production capacity of paper and commercial pulp of 1.9 million tons (yueyang base:800,000 tons), and self-operated paper forest base of nearly 2 million mu., comparing with the production scale was 34,000 tons/year in 1956.


    profinet gateway and smart manhole cover sensor
    • ● the controller adopts the latest siemens as410 controller et200m pn distribution the pm6 & pm7 paper machine system adopt dcs paper function library the full integration scheme of mcs paper control library, which both of them are developed by gaoda.
    • ● the apmp production line are well-equipped with andritz equipments, using a variety of intelligent communication protocols, the platform is highly integrated, and the control is fully automated.
    • ● the whole production line control io points are more than 10,000 points
    quantitative moisture detection system
    • ● the group is the first time to use the domestic automation company to completion the large dcs system, and get the same control effect as the international companies, and more applicable to chinese localization, cost-effective outstanding.
    profinet gateway and io module sensor applications in paper industry
  • case 7
    vietnam thuan an production company
    limited. annual output of 250,000 tons of testliner project
    background

    > vietnam thuan an production company/limited firstly responds to the belt and road in southern vietnam. this project adopts fully integrated domestic equipment, and is the largest multi-functional waste paper recycling papermaking machine in southern vietnam.

    > the project includes one packaging production line and its public supporting works.

    > gaoda also provides users with a full set of dcs, mcs system integrated control solutions.

    remote terminal unit rtus
    • ● i/o point: 5,500 points
    • ● simatic pcs7 v8.0
    • ● i/o control station: 29 pcs
    • ● cpu 410-5h et 200sp
    • ● control cabinet: 15 pcs
    • ● dual-redundant server architecture
    rtu
    • ● with unified control system and operation interface, all control systems are completed by gaoda.
    • ● the first application of cpu s7-410 in vietnam. cpu s7-410 communicates directly to wincc via pn interface and system integration.
    • ● smoothly change between the chinese and english control library to meet the different needs of management and operators.
    i/o modules and sensors
    • ● the professional commissioning team feed and scroll up the paper successfully in a day, laying a solid foundation for the success of the project.
    • ● the whole control system adopts siemens pcs7 system, which provides a solid guarantee for the maintenance and upgrading of the project.
    infrared moisture sensor application of profinet remote io module in paper industry
  • case 8
    vietnam khoi nguyen paper company
    annual output of 100,000 tons of packaging paper project
    background

    > vietnam khoi nguyen paper company, dedicated to waste paper recycling, provides a variety of packaging paper type to meet the diverse needs of customers in most areas southern vietnam.

    > the project includes one packaging production line and its public supporting works.

    > gaoda also provides users with a full set of dcs, qcs, steam system, drive system, mcc, bridge, cable configuration and control solutions.

    dcs and qcs of sichuan gaoda technology co., ltd
    • ● i/o point: 2,650 points
    • ● simatic pcs7 v9.0
    • ● i/o control station: 11 pcs
    • ● cpu 414-3pn et 200sp
    • ● control cabinet: 53 pcs
    • ● cpu 412-5h 314c-2dp
    smart manhole cover sensor from sichuan gaoda technology co., ltd
    • ● with unified control system and operation interface, all control systems are completed by gaoda.
    • ● cpu s7-400 communicates directly to wincc via pn interface and system integration.
    • ● smoothly change between the chinese and english control library to meet the different needs of management and operators.
    intelligent manhole cover sensor manufacturers
    • ● customers can easily operate the control system of the whole factory by unified software system, while greatly reducing the difficulty of maintenance and upgrade in the future.
    • ● this successful epc project will greatly enhance the company's local influence and provide an excellent example for subsequent projects.
    the application of siemens io module in paper industry plc digital input module
  • case 9
    vietnam miza corporation
    annual output of 25,000 tons of waste paper recycling line project
    background

    > vietnam miza corporation, dedicated to waste paper recycling and packaging paper products, provides packaging paper for packaging plants in most areas northern vietnam.

    > the project includes one packaging production line.

    > gaoda also provides users with a full set of dcs, qcs, steam system, drive system, rewinder system configuration and control solutions.

    analog input module price
    • ● i/o point: 1,000 points
    • ● simatic pcs7 v8.0
    • ● i/o control station: 4 pcs
    • ● cpu 412-5h et 200sp
    • ● cpu 314c-2pn/dp
    application of digital input/output module
    • ● with unified control system and operation interface, all control systems are completed by gaoda.
    • ● cpu s7-300/400 communicates directly to wincc via pn /dp interface and system integration.
    • ● smoothly change between the chinese and vietnamese control library, which greatly facilitated the daily operation of the operator.
    profinet gateway and i/o module
    • ● the highly automated production line not only liberates a large number of employees from the manual work, but also greatly improves the product quality.
    • ● the first general package project in vietnam has laid a good foundation for the subsequent opening of the vietnamese market.
    intelligent manhole cover sensor equipment production i/o modules and rtus
  • case 10
    indonesia sps group
    pulp and papermaking dcs drive system qcs project
    customer introduction

    > indonesia sps group, located in the second largest city surabaya, is a leading pulp and papermaking manufacturer in indonesia, which its toilet paper yield more than 110000 tons per year. since 1995, its expertise and experience have made the group one of the second largest thin paper manufacturers in indonesia. its capacity of packaging paper production line is also in the leading position in indonesia.

    background
    • for the sps group, these complete electrical automation control systems are executed by gaoda as follow:
    • ● drive system, qcs system, steam and condensate recovery control system of two production lines for pt. surabaya mekabox
    • ● drive system, steam and condensate recovery control system, pulping dcs, and mcs of the 3200mm/600m high-corrugated paperboard production line for pt. surabaya mekabox
    • ● dcs system of two deinking lines for pt sun paper source
    • ● dcs, mcs, and drive system of 2870mm/1500m tm14, tm15 toilet paper production lines for pt sun paper source
    • ● dcs, mcs, and drive system of 2870mm/1500m tm16, tm17 toilet paper production lines for pt sun paper source
    • ● dcs, mcs, steam and condensate recovery control system, and rewinding system for pt. mekabox internatianl
    dcs i/o module in the control system analog output module
  • case 11
    yunnan yunjing forestry and pulp mill co., ltd.
    the dcs control system of 1# and 2# alkali recovery boiler process & steam process and causticization process of chemical plant
    backgroud

    > yunnan yunjing forestry and pulp mill co., ltd. is the first forest and paper integrated domestic enterprise. being a leading enterprise in yunnan forestry and agricultural field, it has 250,000 tons / year pulp production line, 30,000 tons / year high-grade household paper production line, and 1.1 million mu of industrial raw material forest base. it's a successful upgrading case for us to help customer in dcs alkali recovery field which being unstable in a long time.

    paper industry uses io module
    • ● as414-5 redundant controller et200m profibus-dp
    • ● simatic pcs7 v8.0
    • ● i/o point: 3,200 points
    plc digital output module in paper industry
    • ● there were problems left over from putting into operation made the maintenance a long-term great pressure, which seriously affected the operation of the production line. these were the server cannot be synchronized, the client monitor data often loss, redundant controllers cannot switch online and so on. after the field investigation of the technician at gaoda, with an in-depth analysis, choose replace a new type controller, redesign the network structure, and reprogram the entire production line through the pcs7 functional library independently developed by gaoda. the control system was more ease to operate and greatly improved stability, which obtained unanimous praise from customers.
    profinet gateway and digital quantity module io module and digital module
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